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變頻器基本參數要如何調試?看完你就知道了

發布日期:2023-07-18 11:16:46   瀏覽人數:已有0 瀏覽

  變頻器功能參數很多,一般都有數十甚至上百個參數供用戶選擇。實際應用中,沒b要對每一參數都進行設置和調試,多數只要采用出廠設定值即可。但有些參數由于和實際使用情況有很大關系,且有的還相互關聯,因此要根據實際進行設定和調試。

  各類型變(bian)頻(pin)器功(gong)能有差異,而相同功(gong)能參(can)數的名稱(cheng)也不一致,因(yin)此本(ben)文(wen)以(yi)富(fu)士變(bian)頻(pin)器基(ji)本(ben)參(can)數名稱(cheng)為例。由于基(ji)本(ben)參(can)數是各類型變(bian)頻(pin)器幾(ji)乎都有的,可(ke)以(yi)做(zuo)到觸類旁通。

  一、加減速時間

  加速(su)時(shi)(shi)間就(jiu)是(shi)輸出頻率(lv)(lv)(lv)從0上升到(dao)(dao)z大(da)頻率(lv)(lv)(lv)所需時(shi)(shi)間,減(jian)速(su)時(shi)(shi)間是(shi)指(zhi)從z大(da)頻率(lv)(lv)(lv)下降(jiang)到(dao)(dao)0所需時(shi)(shi)間。通常用(yong)頻率(lv)(lv)(lv)設定(ding)(ding)信號上升、下降(jiang)來確(que)定(ding)(ding)加減(jian)速(su)時(shi)(shi)間。在電(dian)(dian)動機加速(su)時(shi)(shi)須限制頻率(lv)(lv)(lv)設定(ding)(ding)的上升率(lv)(lv)(lv)以(yi)避(bi)免過(guo)電(dian)(dian)流,減(jian)速(su)時(shi)(shi)則限制下降(jiang)率(lv)(lv)(lv)以(yi)避(bi)免過(guo)電(dian)(dian)壓。

  加(jia)(jia)速(su)(su)時(shi)(shi)間設定(ding)要求:將加(jia)(jia)速(su)(su)電(dian)(dian)(dian)(dian)流(liu)限制在變頻(pin)器過(guo)電(dian)(dian)(dian)(dian)流(liu)容量以下(xia),不(bu)使(shi)過(guo)流(liu)失(shi)速(su)(su)而引(yin)起(qi)變頻(pin)器跳閘;減速(su)(su)時(shi)(shi)間設定(ding)要點是:避(bi)免平滑電(dian)(dian)(dian)(dian)路(lu)電(dian)(dian)(dian)(dian)壓過(guo)大(da),不(bu)使(shi)z生(sheng)過(guo)壓失(shi)速(su)(su)而使(shi)變頻(pin)器跳閘。加(jia)(jia)減速(su)(su)時(shi)(shi)間可(ke)根據(ju)負載(zai)計算出來,但(dan)在調試中常采(cai)取按負載(zai)和經驗先設定(ding)較長加(jia)(jia)減速(su)(su)時(shi)(shi)間,通過(guo)起(qi)、停電(dian)(dian)(dian)(dian)動機觀察有(you)無過(guo)電(dian)(dian)(dian)(dian)流(liu)、過(guo)電(dian)(dian)(dian)(dian)壓報警;然(ran)后將加(jia)(jia)減速(su)(su)設定(ding)時(shi)(shi)間逐漸縮短,以運(yun)轉(zhuan)中不(bu)發生(sheng)報警為原則,重復操作幾次,便可(ke)確定(ding)出z好(hao)的加(jia)(jia)減速(su)(su)時(shi)(shi)間。

  二、 轉矩提升

  又叫轉(zhuan)矩(ju)(ju)補(bu)(bu)(bu)償(chang),是(shi)為補(bu)(bu)(bu)償(chang)因(yin)電動(dong)(dong)(dong)機(ji)定子繞組(zu)電阻(zu)所引起的(de)低(di)速(su)(su)時(shi)轉(zhuan)矩(ju)(ju)降(jiang)低(di),而把低(di)頻率(lv)范圍f/Vz大的(de)方(fang)法。設(she)定為自(zi)動(dong)(dong)(dong)時(shi),可(ke)使加速(su)(su)時(shi)的(de)電壓自(zi)動(dong)(dong)(dong)提升(sheng)以補(bu)(bu)(bu)償(chang)起動(dong)(dong)(dong)轉(zhuan)矩(ju)(ju),使電動(dong)(dong)(dong)機(ji)加速(su)(su)順利進行。如采用(yong)手動(dong)(dong)(dong)補(bu)(bu)(bu)償(chang)時(shi),根據負(fu)載特性(xing),尤(you)其是(shi)負(fu)載的(de)起動(dong)(dong)(dong)特性(xing),通過(guo)(guo)試驗可(ke)選出(chu)較佳曲線。對于變(bian)轉(zhuan)矩(ju)(ju)負(fu)載,如選擇不當(dang)會(hui)出(chu)現低(di)速(su)(su)時(shi)的(de)輸出(chu)電壓過(guo)(guo)高,而浪(lang)費電能的(de)現象,甚(shen)至還會(hui)出(chu)現電動(dong)(dong)(dong)機(ji)帶(dai)負(fu)載起動(dong)(dong)(dong)時(shi)電流(liu)大,而轉(zhuan)速(su)(su)上不去的(de)現象。

  三、電(dian)子熱過載(zai)保護

  本功(gong)能為保(bao)護(hu)電(dian)動機(ji)(ji)過(guo)熱而設置(zhi),它(ta)是變頻(pin)器內CPU根(gen)據運轉電(dian)流值和頻(pin)率計算出電(dian)動機(ji)(ji)的溫升,從(cong)而進行過(guo)熱保(bao)護(hu)。本功(gong)能只適用(yong)于(yu)“一(yi)拖(tuo)一(yi)”場合,而在“一(yi)拖(tuo)多”時,則(ze)應在各臺電(dian)動機(ji)(ji)上加裝熱繼電(dian)器。

  四、頻率限制

  即變頻(pin)(pin)器(qi)輸(shu)出(chu)頻(pin)(pin)率(lv)的(de)上、下限(xian)幅值。頻(pin)(pin)率(lv)限(xian)制是為避免誤操作(zuo)或外接頻(pin)(pin)率(lv)設(she)定信(xin)號(hao)源出(chu)故(gu)障,而引(yin)起輸(shu)出(chu)頻(pin)(pin)率(lv)的(de)過(guo)高(gao)或過(guo)低,以防損壞設(she)備的(de)一種(zhong)保護功能(neng)。在(zai)(zai)應用中按實際情況設(she)定即可(ke)。此功能(neng)還可(ke)作(zuo)限(xian)速使(shi)用,如有的(de)皮帶(dai)(dai)輸(shu)送(song)機(ji),由于輸(shu)送(song)物料(liao)不太(tai)多,為減(jian)少機(ji)械和皮帶(dai)(dai)的(de)磨損,可(ke)采用變頻(pin)(pin)器(qi)驅動,并將變頻(pin)(pin)器(qi)上限(xian)頻(pin)(pin)率(lv)設(she)定為某(mou)一頻(pin)(pin)率(lv)值,這樣就可(ke)使(shi)皮帶(dai)(dai)輸(shu)送(song)機(ji)運行(xing)在(zai)(zai)一個(ge)固定、較低的(de)工作(zuo)速度上。

  五、偏置頻率

  有(you)的(de)又叫(jiao)偏(pian)差頻(pin)(pin)(pin)率(lv)或(huo)頻(pin)(pin)(pin)率(lv)偏(pian)差設(she)定。其用(yong)途是當頻(pin)(pin)(pin)率(lv)由外部(bu)模(mo)擬(ni)信(xin)號(hao)(電壓(ya)或(huo)電流)進行設(she)定時(shi)(shi),可用(yong)此(ci)功能(neng)調整(zheng)頻(pin)(pin)(pin)率(lv)設(she)定信(xin)號(hao)z低(di)時(shi)(shi)輸(shu)(shu)出(chu)(chu)頻(pin)(pin)(pin)率(lv)的(de)高低(di),如圖1。有(you)的(de)變(bian)(bian)(bian)頻(pin)(pin)(pin)器(qi)當頻(pin)(pin)(pin)率(lv)設(she)定信(xin)號(hao)為(wei)(wei)(wei)0%時(shi)(shi),偏(pian)差值可作用(yong)在0~fmax范圍內,有(you)的(de)變(bian)(bian)(bian)頻(pin)(pin)(pin)器(qi)(如明電舍、三墾)還可對偏(pian)置(zhi)極性進行設(she)定。如在調試中當頻(pin)(pin)(pin)率(lv)設(she)定信(xin)號(hao)為(wei)(wei)(wei)0%時(shi)(shi),變(bian)(bian)(bian)頻(pin)(pin)(pin)器(qi)輸(shu)(shu)出(chu)(chu)頻(pin)(pin)(pin)率(lv)不為(wei)(wei)(wei)0Hz,而為(wei)(wei)(wei)xHz,則此(ci)時(shi)(shi)將偏(pian)置(zhi)頻(pin)(pin)(pin)率(lv)設(she)定為(wei)(wei)(wei)負(fu)的(de)xHz即(ji)可使變(bian)(bian)(bian)頻(pin)(pin)(pin)器(qi)輸(shu)(shu)出(chu)(chu)頻(pin)(pin)(pin)率(lv)為(wei)(wei)(wei)0Hz。

  六、頻率設定信號增益

  此功能僅在用(yong)外部(bu)(bu)模擬信(xin)(xin)號(hao)(hao)(hao)(hao)設(she)定頻(pin)(pin)率時(shi)才y效。它是用(yong)來彌補外部(bu)(bu)設(she)定信(xin)(xin)號(hao)(hao)(hao)(hao)電壓與變(bian)頻(pin)(pin)器內電壓(+10v)的不一(yi)致(zhi)問題;同時(shi)方便模擬設(she)定信(xin)(xin)號(hao)(hao)(hao)(hao)電壓的選擇,設(she)定時(shi),當模擬輸(shu)入信(xin)(xin)號(hao)(hao)(hao)(hao)為z大時(shi)(如10v、5v或(huo)20mA),求出可輸(shu)出f/V圖形的頻(pin)(pin)率百(bai)分數并以此為參(can)數進行設(she)定即(ji)可;如外部(bu)(bu)設(she)定信(xin)(xin)號(hao)(hao)(hao)(hao)為0~5v時(shi),若變(bian)頻(pin)(pin)器輸(shu)出頻(pin)(pin)率為0~50Hz,則將增益信(xin)(xin)號(hao)(hao)(hao)(hao)設(she)定為200%即(ji)可。

  七、轉矩限制

  可分為驅動轉矩(ju)限(xian)制和(he)制動轉矩(ju)限(xian)制兩種。它是根據(ju)變頻器輸出電(dian)壓和(he)電(dian)流(liu)值,經CPU進行(xing)轉矩(ju)計算,其可對加減(jian)速(su)和(he)恒速(su)運行(xing)時(shi)的沖擊負載恢復特性(xing)有顯(xian)著g善。轉矩(ju)限(xian)制功能可實現自(zi)動加速(su)和(he)減(jian)速(su)控制。假設加減(jian)速(su)時(shi)間小于負載慣量時(shi)間時(shi),也能保證電(dian)動機按照(zhao)轉矩(ju)設定值自(zi)動加速(su)和(he)減(jian)速(su)。

  驅動(dong)轉(zhuan)(zhuan)矩(ju)功能提供了強大的起動(dong)轉(zhuan)(zhuan)矩(ju),在(zai)(zai)穩(wen)態運轉(zhuan)(zhuan)時(shi),轉(zhuan)(zhuan)矩(ju)功能將控制電(dian)(dian)動(dong)機(ji)轉(zhuan)(zhuan)差,而(er)將電(dian)(dian)動(dong)機(ji)轉(zhuan)(zhuan)矩(ju)限制在(zai)(zai)z大設定值內,當(dang)負載轉(zhuan)(zhuan)矩(ju)突然z大時(shi),甚(shen)至在(zai)(zai)加(jia)(jia)速(su)時(shi)間設定過(guo)短(duan)(duan)時(shi),也不會(hui)引起變頻器跳閘。在(zai)(zai)加(jia)(jia)速(su)時(shi)間設定過(guo)短(duan)(duan)時(shi),電(dian)(dian)動(dong)機(ji)轉(zhuan)(zhuan)矩(ju)也不會(hui)超(chao)過(guo)z大設定值。驅動(dong)轉(zhuan)(zhuan)矩(ju)大對起動(dong)有(you)利(li),。

  制(zhi)動(dong)(dong)(dong)轉(zhuan)矩設(she)(she)定(ding)數值越(yue)小(xiao),其制(zhi)動(dong)(dong)(dong)力越(yue)大,適合(he)急加減(jian)速(su)的場(chang)合(he),如(ru)制(zhi)動(dong)(dong)(dong)轉(zhuan)矩設(she)(she)定(ding)數值設(she)(she)置過(guo)大會出(chu)現(xian)過(guo)壓報警現(xian)象。如(ru)制(zhi)動(dong)(dong)(dong)轉(zhuan)矩設(she)(she)定(ding)為(wei)0%,可使加到主電(dian)容器(qi)的z生總(zong)量接近于0,從而使電(dian)動(dong)(dong)(dong)機在(zai)減(jian)速(su)時(shi)(shi),不使用制(zhi)動(dong)(dong)(dong)電(dian)阻(zu)也能減(jian)速(su)至停轉(zhuan)而不會跳閘(zha)。但(dan)在(zai)有的負載上,如(ru)制(zhi)動(dong)(dong)(dong)轉(zhuan)矩設(she)(she)定(ding)為(wei)0%時(shi)(shi),減(jian)速(su)時(shi)(shi)會出(chu)現(xian)短暫空轉(zhuan)現(xian)象,造成變(bian)頻(pin)器(qi)起(qi)動(dong)(dong)(dong),電(dian)流(liu)大幅(fu)度波動(dong)(dong)(dong),嚴重時(shi)(shi)會使變(bian)頻(pin)器(qi)跳閘(zha),應(ying)引起(qi)注(zhu)意。

  八(ba)、加減速(su)模式(shi)選擇

  又叫加減速(su)(su)(su)曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian)選擇(ze)。一(yi)般變(bian)(bian)頻(pin)器(qi)(qi)有(you)線(xian)(xian)(xian)(xian)性(xing)(xing)(xing)、非線(xian)(xian)(xian)(xian)性(xing)(xing)(xing)和S三(san)種曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian),通常大多選擇(ze)線(xian)(xian)(xian)(xian)性(xing)(xing)(xing)曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian);非線(xian)(xian)(xian)(xian)性(xing)(xing)(xing)曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian)適用于(yu)變(bian)(bian)轉(zhuan)矩負(fu)載(zai),如(ru)風(feng)機(ji)等;S曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian)適用于(yu)恒轉(zhuan)矩負(fu)載(zai),其(qi)加減速(su)(su)(su)變(bian)(bian)化較為緩慢(man)。設(she)定(ding)時可根(gen)據負(fu)載(zai)轉(zhuan)矩特性(xing)(xing)(xing),選擇(ze)相應曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian),但(dan)也有(you)例外,筆(bi)者在調(diao)試一(yi)臺鍋(guo)爐引(yin)風(feng)機(ji)的(de)變(bian)(bian)頻(pin)器(qi)(qi)時,先將加減速(su)(su)(su)曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian)選擇(ze)非線(xian)(xian)(xian)(xian)性(xing)(xing)(xing)曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian),一(yi)起動(dong)(dong)運(yun)轉(zhuan)變(bian)(bian)頻(pin)器(qi)(qi)就跳閘(zha),調(diao)整改(gai)變(bian)(bian)許多參(can)數無效果,后(hou)改(gai)為S曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian)后(hou)就正常了(le)。究其(qi)原因是:起動(dong)(dong)前引(yin)風(feng)機(ji)由于(yu)煙道煙氣流動(dong)(dong)而自行轉(zhuan)動(dong)(dong),且反(fan)轉(zhuan)而成為負(fu)向負(fu)載(zai),這(zhe)樣選取(qu)了(le)S曲(qu)(qu)(qu)線(xian)(xian)(xian)(xian),使剛(gang)起動(dong)(dong)時的(de)頻(pin)率上升(sheng)速(su)(su)(su)度較慢(man),從而避免(mian)了(le)變(bian)(bian)頻(pin)器(qi)(qi)跳閘(zha)的(de)發生(sheng),當然(ran)這(zhe)是針對沒有(you)起動(dong)(dong)直流制動(dong)(dong)功能的(de)變(bian)(bian)頻(pin)器(qi)(qi)所采用的(de)方法。

  九(jiu)、轉矩矢量控制

  矢量(liang)控(kong)制是基于理論上認為:異步電(dian)(dian)動機與(yu)直流(liu)電(dian)(dian)動機具有相(xiang)同的(de)(de)轉(zhuan)(zhuan)矩(ju)(ju)(ju)產生(sheng)機理。矢量(liang)控(kong)制方式就是將定(ding)子(zi)電(dian)(dian)流(liu)分解(jie)成規(gui)定(ding)的(de)(de)磁場電(dian)(dian)流(liu)和(he)轉(zhuan)(zhuan)矩(ju)(ju)(ju)電(dian)(dian)流(liu),分別進行(xing)(xing)控(kong)制,同時將兩者合成后的(de)(de)定(ding)子(zi)電(dian)(dian)流(liu)輸出給電(dian)(dian)動機。因此,從(cong)原理上可得到與(yu)直流(liu)電(dian)(dian)動機相(xiang)同的(de)(de)控(kong)制性能。采用轉(zhuan)(zhuan)矩(ju)(ju)(ju)矢量(liang)控(kong)制功能,電(dian)(dian)動機在(zai)各(ge)種運行(xing)(xing)條件下都能輸出z大轉(zhuan)(zhuan)矩(ju)(ju)(ju),尤其(qi)是電(dian)(dian)動機在(zai)低速運行(xing)(xing)區域。

  現在的變(bian)頻(pin)器幾乎都(dou)采(cai)用(yong)無反饋(kui)矢量(liang)控(kong)制,由于(yu)變(bian)頻(pin)器能(neng)根據負載電(dian)(dian)流(liu)大小和相位(wei)進行轉(zhuan)差補償(chang),使(shi)電(dian)(dian)動機(ji)具有很硬的力學特(te)性,對于(yu)多數(shu)場合(he)已能(neng)滿足要求,不需在變(bian)頻(pin)器的外部設(she)置速度反饋(kui)電(dian)(dian)路(lu)。這(zhe)一功能(neng)的設(she)定,可根據實際情況在y效(xiao)和無效(xiao)中選擇一項(xiang)即可。

  與之(zhi)有關(guan)的(de)功(gong)能是轉差補(bu)償控制,其作(zuo)用(yong)是為(wei)補(bu)償由負(fu)(fu)載波動而引起的(de)速度偏差,可(ke)加上對應于負(fu)(fu)載電流(liu)的(de)轉差頻率。這(zhe)一(yi)功(gong)能主要用(yong)于定位控制。

  十、節能控制

  風機、水泵都屬于減轉(zhuan)矩(ju)負載,即隨著轉(zhuan)速(su)的(de)下降(jiang),負載轉(zhuan)矩(ju)與轉(zhuan)速(su)的(de)平方成比例減小,而具(ju)有(you)節(jie)能(neng)控制功能(neng)的(de)變(bian)頻器設(she)計有(you)z用V/f模式,這種模式可(ke)g善電(dian)動(dong)機和變(bian)頻器的(de)效率,其可(ke)根據(ju)負載電(dian)流自動(dong)降(jiang)低變(bian)頻器輸出(chu)電(dian)壓,從而達到(dao)節(jie)能(neng)目的(de),可(ke)根據(ju)具(ju)體情況(kuang)設(she)置為y效或無效。

  要說明的(de)是(shi),九(jiu)、十這(zhe)兩個(ge)參數是(shi)很先進的(de),但(dan)有一些用(yong)(yong)戶在設備改造(zao)中(zhong),根本(ben)無法啟用(yong)(yong)這(zhe)兩個(ge)參數,即(ji)啟用(yong)(yong)后(hou)變頻(pin)器跳閘(zha)頻(pin)繁,停用(yong)(yong)后(hou)正常。究(jiu)其原因有:(1)原用(yong)(yong)電動機參數與變頻(pin)器要求配用(yong)(yong)的(de)電動機參數相差太大。(2)對設定參數功能(neng)了(le)解不夠,如(ru)節能(neng)控制功能(neng)只能(neng)用(yong)(yong)于V/f控制方(fang)式(shi)中(zhong),不能(neng)用(yong)(yong)于矢量控制方(fang)式(shi)中(zhong)。(3)啟用(yong)(yong)了(le)矢量控制方(fang)式(shi),但(dan)沒有進行電動機參數的(de)手動設定和自動讀(du)取工作,或讀(du)取方(fang)法不當。



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